Réalta Labs

Orthotic range

One individually designed shell. Built out to the prescription.

Every Réalta device starts as a PA11 shell designed from your patient’s scan. Choose the build, then specify covers and additions. Dispatched in 7-10 working days.
Réalta orthotics finished with a range of top covers

Builds

Four standard builds

Shell only

Naked Shell

A PA11 printed shell with no top cover, for clinics that fit their own covers in-house.

  • PA11 printed shell
  • Your cover, your finish
Finished

Premium Leather

PA11 shell with a premium leather top cover. Clean, discreet and ready to fit in dress and everyday shoes.

  • PA11 printed shell
  • Leather top cover
Full length

Full-Length EVA

Full-length premium EVA cover for cushioning and everyday comfort.

  • PA11 printed shell
  • Full-length EVA
Full length

Dura Fit + XRD

Full-length Dura Fit laminated with Poron XRD for high-impact cushioning.

  • PA11 printed shell
  • Full-length Dura Fit + XRD

Trade pricing is available to registered partner clinics. Request the price list.

Printed, not fabricated

Corrections live inside the shell

Traditional labs glue posts and raises on after forming. We design them into the geometry and print the device as one part, so the correction you prescribed cannot compress, peel or drift.

  • Rearfoot and forefoot posts
  • Heel posts and heel raises
  • 1st MPJ cut-outs
  • Medial heel skives
  • Engineered lattice heel cups
  • Patient name embossed on every shell
A naked PA11 orthotic shell showing printed features

Top covers

Cover library

Dura Fit

The house default. Hard-wearing, low-profile and suits most shoes.

Premium leather

Discreet finish for dress and everyday footwear.

EVA

Full-length cushioning for daily comfort.

Poron

Open-cell urethane for sustained shock absorption, several thicknesses.

Poron XRD

High-impact protection laminated under Dura Fit for sport.

Specialist covers

Perforated sport covers and other specialist materials on request.

Cover lengths

¾ length

Cover finishes at the end of the shell. Most versatile in everyday shoes.

Sulcus

Cover runs to the toe sulcus for forefoot additions.

Full length

Replaces the shoe insole entirely. Best for sport and cushioning builds.

Covers of 2.5mm or thicker are supplied sulcus or full length only, never ¾, to keep the forefoot transition clean.

Additions

Bench additions

Hand-applied by our technicians to the prescription, photographed and symmetry-checked before the cover goes on.

Technician trimming a top cover by hand
  • Met domes

    Polyurethane, teardrop or classic profile.

  • Met bars

    For broader forefoot offloading.

  • Reverse Morton’s extension

    Rubberised cork under a Dura Fit undercover, bevelled edge.

  • Sesamoid window

    Cut-out under the 1st MPJ carried in a high-rebound padding layer.

  • Plantar metatarsal pad

    With a cut-out relief to a named met head.

  • Heel pads

    Polyurethane cushioning for heel pain and fat pad atrophy.

  • Kinetic wedge

    Aligned to the printed 1st MPJ cut-out.

  • Valgus pads and soft flange fills

    Built up by hand on the bench.

Sport

Football boot devices

Boots leave almost no room. Réalta boot devices are designed narrow at the print stage, with a low-profile finish that fits a modern boot last without cutting the upper.

Ask about sport builds

Prescribe it. We print it exactly.

Open a partner account and send your first scan. Individually designed shells, dispatched in 7-10 working days, with a podiatrist on the other end of every query.