Réalta Labs
Now accepting partner clinics

Precision 3D SLS Printed Custom Orthotics

Made by podiatrists, for podiatrists.

Formlabs Fuse 1 SLS printing at ±0.1mm accuracy. PA11 bio-based nylon from a 100% solar-powered facility in Northern Ireland. Orthotics built to the standards you prescribe.

Why Réalta Labs

Clinical-grade orthotics that match the precision of your assessment.

Close-up of SLS printed orthotic shell showing heel lattice detail

±0.1mm Precision

Formlabs Fuse 1 SLS printing delivers unmatched dimensional accuracy. Every contour of your prescription reproduced with sub-millimetre fidelity.

Brushing PA11 nylon powder off a freshly printed orthotic shell

Sustainable Materials

PA11 bio-based nylon — strong, flexible, and responsibly sourced from renewable castor oil. Durable enough for daily clinical use.

Formlabs Fuse 1 SLS 3D printer used for orthotic production

Solar Powered

100% solar-powered production facility. Zero-carbon orthotics from print to post, without compromising on quality.

How It Works

From scan to delivery in three straightforward steps.

Réalta scanning cradle with phone app capturing foot geometry
Step 01

Scan

Capture your patient's foot geometry with any 3D scanner or our iOS app. Upload the scan to our clinic portal in seconds.

Paul at laptop in workshop holding a blue orthotic shell
Step 02

Prescribe

Complete our interactive prescription form. Choose chassis type, shell geometry, posting angles and modifications — all clinician-led.

Branded Réalta drawstring bag handover with finished orthotics
Step 03

Receive

SLS printed, hand-finished and dispatched. Precision orthotics at your door within days, ready for patient fitting.

Ready to elevate your orthotic prescriptions?

Join our growing network of partner clinics across Ireland. Get access to precision SLS-printed orthotics, dedicated support, and a portal built for clinicians.

Paul McMullan, founder of Réalta Labs, holding a custom orthotic

Founder

Built by a Podiatrist Who Prescribes

Réalta Labs was founded by Paul McMullan, a Fellowship-level musculoskeletal podiatrist who grew frustrated with orthotics that didn't match the precision of his clinical assessments. He built a lab that operates to the standards he prescribes — where every device is SLS printed with sub-millimetre accuracy, from sustainable materials, using solar energy.

Paul McMullan

BSc Hons, MSc, FRCPSGlasg, HCPC Reg.